
|
 |
Cordage:
from public utilities and newspapers to the recreation, agriculture and transportation industries, it is essential to daily operations.

At Cole Hardware®, we have a great appreciation for those tools so basic to life that their importance goes virtually unnoticed. Cordage certainly falls in this category.
Make a mental note to notice how rope, cord and twine are intertwined with your daily life (and language!). We think you'll be surprised -- and what you notice is just a fraction of what's there!
Rope and twine date back to prehistoric times, the first being made of vegetable fibers, either single strand or multiple strands twisted together. This beginning evolved into some of the natural fiber ropes and twines still used today: manila, sisal, true hemp, jute and cotton. While natural fibers still comprise a high percentage of cordage products used throughout the world, synthetic fiber products now enjoy the lion's share of the market here in the U.S. Some of the same constructions learned through the ages in the production of natural fiber ropes and twines are now used with synthetic fibers.
Natural Fibers
Manila is the premium natural rope fiber. It comes from the leaf stem of the Abaca plant, found primarily in the Philippines.
Sisal comes from the leaf of the agave plant, native to South America, the East and West Indies, and Africa. Sisal is three-quarters as strong as manila.
Hemp comes from the stem of the cannabis plant, found in Europe, Asia and the U.S.
Jute is made from the leaves of the jute plant, found mostly in Pakistan, India and Thailand. It is weaker than manila, sisal or hemp, and is primarily used in twine for packaging and gardening.
Cotton, grown throughout the world, is spun into yarns and used mostly in clotheslines, sash cords and twines.
All of the vegetable fiber ropes are susceptible to rot, moisture, chemicals and bugs. They are not as strong as synthetic ropes (see table), but do not extend significantly under a sustained load, and have good resistance to ultra-violet (sunlight).
If your cordage needs fall within the performance parameters of a natural fiber product, by all means, buy one. Most natural fiber ropes and twines have the advantage of not being a petrochemical product (more environmentally-friendly, depending on pesticides, etc., used to produce the raw material), and the potential to be produced in lower-tech, local manufacturing processes.
Synthetic Fibers: The most common synthetic fibers used in rope, cord and twine are:
Nylon: the strongest rope in general use today. It has high tensile strength, elasticity, energy absorption and impact resistance, a high melt point, and good abrasion resistance. It resists rot, chemicals and marine growth. Nylon rope is used where stretch is desirable, such as mooring a boat, and mountain climbing/rappelling.
Polyester (widely known under the trade name "Dacron"), has all the properties of nylon, but has low elastic elongation. It is used in applications where stretch is not desirable, such as in sailing or with a block and tackle. Of all fibers, natural or synthetic, polyester has the best resistance to ultraviolet degradation. It is superior to nylon in wet abrasion.
Polypropylene, the most widely-used rope in the United States, is weaker than nylon but still significantly stronger than the strongest natural fiber. It is lightweight and bouyant, with low elastic elongation, a relatively low melting point, only fair abrasion resistance, and is the most subject to ultraviolet deterioration (along with polyethylene). Polyethylene has the same characteristics as polypropylene, but is weaker and has an even lower melting point.
Synthetic fiber ropes are generally stronger and more durable than those made of vegetable fibers. They are resistant to rot, moisture, most chemicals and bugs. Because they are highly susceptible to ultraviolet degradation, polypropylene and polyethylene ropes, cords, etc., should be stored away from sunlight and replaced when excessive deterioration is indicated by discoloration, broken filaments, raveling, etc.
Types of Construction
Cordage products come in three basic types: braided, twisted and plied. All of these constructions may be done with a variety of natural and synthetic fibers, each type of construction and fiber having basic features that favor it for certain applications.
Braided cords and ropes: Braiding is a variation of weaving that interlocks fibers to make cords and robes that will not unravel, turn under a load or kink. Braided cords and ropes may be made with or without a center filler for additional diameter and strength.
- Solid braid is firm, round and tightly woven so it will not unravel when cut or torn. Solid braid ropes work well over pulleys, and have the best abrasion resistance.
- Diamond braid is named for its over and under weave appearance (also known as maypole braid). It is strengthened with an unbraided center filler. Diamond braid is frequently used for drapery or venetian blind cord or as low-cost clothesline.
- Hollow braid is actually a diamond braid without the center core. The major advantage: It is easy to splice.
- Double braid has a diamond braid exterior as well as a braided core. This is the strongest and most expensive type of rope.
Twisted ropes are made by coiling three strands together, with the rope as a whole coiled in the opposite direction from the individual strands in order to produce a rope that resists kinking and hangs straight. A twisted rope must be fused, taped or wrapped at each end in order to prevent unraveling. Twisted ropes are used where larger diameters are required for major loads.
- Sisal twisted rope is usually used where it will be discarded after each use, and where strength is less important (e.g., gardening, bundling and shipping). In the U.S., polypropylene has largely replaced sisal in low-cost usage.
- Manila is the most frequently used natural fiber used in twisted rope today. While it must be protected from rot, it has excellent resistance to surface heat, stretches little and holds knots firmly.
- Polypropylene twisted rope is a popular, inexpensive product. It is easy to produce in colors and it floats, making it a good choice for use as marker rope in water or other applications where high visibility is desirable. Its low melting point make it a poor choice for use on heavily loaded pulleys.
- Nylon twisted rope is the most versatile of all because of its strength. Because of its durability and strength, it lasts four to five times longer than natural fiber ropes. When stretched, nylon has a tendency to return to its original length, making it excellent for lifting or towing. Because of this elasticity, it can snap back, and should not be used on winches or attached to hooks or chain.
- Polyester twisted rope has less elasticity than nylon. It has good resistance to abrasion and sunlight, and is the top choice for general-purpose boating applications.
Twine is made by twisting (plying) yarns (plies) together to make a single, continuous strand -- the more plies the stronger. Twine is simple to make and cheap to buy. It is prone to unravel, and for that reason is intended for one-time uses, such as tying packages or training plants in the garden. Jute, sisal and polypropylene are all popular fibers for twine.
See also: Rope Fiber Properties (with cordage strength ratings).
- Hardware Hotline May, 2000
|
|